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China Cut to Length Line

Basic Info

Basic Info Product Description

Product Description

China Cut to Length Line

Basic Info

Product Description

Model NO.: CAH(22)-300JY

CUT TO LENGTH LINE

MODEL:CAH(22)-300JY

MACHINE INTRODUCTION:

1. Decolier

Coil ID: 508mm
Coil OD: 1000mm (Max.)
Coil Width: 280mm (Max.)
Coil weight:1000kg (Max.)
Rack adopts steel plate welded structure, decoiler spindle installed in ball bearings, shaft with the curved plate, hand pull screw realize opening and closing brace plate. Feeding speed adopts the automatic detection of infrared ray tracking, manual drive screw up tight.

2.Buffer ways
Dig material buffer pit or take a long distance ways

3. Feeder
i. This equipment adopts the NC control system, computer is more humanized design, easy operation, precision, high efficiency.
Characteristics and structure:
ii. Using the most precision Japan Yaskawa AC servo motor drive, operation simple and quick, shorten the preparation time, increase productivity.
iii. Precision structure, good rigidity. This equipment is developed by Canwin Automatic Equipment Ltd. with long-term accumulation experience, emphasize the long-term use of load, long life, good precision and easy maintenance.
iv. Roller (CrWMn)after heat treatment, polishing, chrome plating, high precision, durable.

4. Punch device (Total four Delta servo motor)
I. Include one set of O punch and V notch, each set is drive by one servo motor. O punch and V notch have manual digital lateral movement function.
Ii. O punch and V notch using servo motor driven cam mechanism shearing up and down, high efficiency, low noise.
Iii.Cutter life: Can use at less 1 million times each grinding. Punch die life: Not less than 200-300 thousand times each grinding. (Hard alloy material)

5. Shearing device
I. Adopt our company's patent for utility model technology, ductile cast iron foundry in batch, and
one-off five-axis machining center processing molding after eliminating stress. Besides, it adopt imported square linear guide.
Ii. Consist of +45?and -45?cutter, Lateral sliding table, layout roller, etc. Cutter adopts imported servo motor drive, high efficiency and low noise.
Iii. Cutter life: Can use at less 1 million times each grinding.

6. Width adjustment device

I. The whole line adopts unilateral positioning, manual operation mode to adapt different width modified.
Ii. Adjustable width organization adopts the ball screw to drive a linkage concentration adjustable width.
Iii.Width adjustable device plus plugging material alarm device, when the material arching implement the halted state.

7. Correction device
Realize automatic correction in high-speed shearing, use pneumatic way to achieve this function. Installation position on both sides of V punch and cutters.

8. Discharge system
Single-deck conveyor, Z type material platform.

9. The whole machine manufacturing
The machine processed by a large gantry milling machine then assembly.

10. Electric control system
Intelligent human-machine interface touch screen design, have Chinese and English language choice.
Can arbitrarily set the shearing length, shearing speed and shearing qty.
Can arbitrarily set the shearing program and sheet shape.

11.Servo motor cutting technology
Servo drive shear is refers to through the servo motor and servo control system, combined with the corresponding mechanical device, driver complete controllable punch and shears in the production line. This technology greatly solve the pneumatic drive shears, hydraulic drive to produce noise pollution, hydraulic pollution and system maintenance complicated an so on defects; It achieve incomparable shear efficiency compare with pneumatic shear; Combined with bus control technology, the system controllability and maintainability are improved. Its shear cycle shortened to 160 milliseconds, the shears up to 190 milliseconds.

12. Automatic discharge (Receive) device
Use roller transmission between two cutter, upper roller adopt pneumatic go up and down, cooperate with shearing need to start automatically, each group of rollers use high-speed AC motor drive alone, total of 3 groups, realize high speed feeding. Conveyor belt discharging platform, material type automatic discharging can be divided after shearing.

13.Product feature:
i. This production line is automatic shearing, special equipment for processing transformer core sheet.
ii. This production line is made up of AC servo system with high precision fixed-length feeding and PLC module, ensure that the shearing accuracy; Highest feeding speed is 2000 mm/s, the braking time is less than 100 ms.
iii. Using the intuitive man-machine interface language, operator through keyboard can easily finish sheet type selection, parameter modification and so on operations, modify the machine tool coordinate values, view the history production record, etc.
iv. The length can be compensate manually or automatically, adjust the shear length quickly.
v. With functions of fault changed manual to close down, fault point can be displayed on the computer screen.

14. Pneumatic system
System adopts modular centralized control, noise requirements:≤ 80 db (A). Each shunt pressure and flow rate can adjust independent. Each pneumatic action is controlled by the PLC program.

15. Electronic control system
Electronic control system includes the main electrical control cabinet and work station.

TECHNICAL PARAMETER:

1. Rang of work:
Material Thickness : 0.23 -0.35mm
Material Width : 60-300mm
Material Length : 350 -2000mm (The shortest length according to te sheet shape)
Sheet Shape : Parallelogram, Side + Side sheet, Side + Yoke sheet , Stele sheet, Partial stele sheet (All sheet shape have step function)

2. Requirement for working coil:
Width tolerance : ?.1mm
Burr : ≤0.03mm
S deviation : Within 2000mm, One-way≤0.2mm

3. Machine Precision:
Length tolerance : ?.2mm/2m
Angle tolerance : ?.025?br />Burr : ≤0.02mm
4. Feeding speed : 1-3000mm/s

5. Requirement for sheet shape:
Parallelogram:Material width≥40mm,
Shearing length≥250mm;
Side + Side sheet:Material width≥40mm,
Shearing length≥250mm(Another sheet must ≥400mm);
Side + Yoke sheet:Material width≥60mm,
Shearing length:Side sheet≥350mm, Yoke≥400mm;
Equilateral stele sheet:Material width≥60mm,
Shearing length:Center length≥450mm
Partial stele sheet:Material width≥60mm,
Shearing length:Center length≥450mm

6. Total installed capacity : About 20Kw

7. Total gas consumption : 1 M3/min

8. Working conditions:
i. Temperature: Less than 45癈
ii. Voltage fluctuation: 380V?0%
iii. Frequency: 50/60Hz

9. Operation table direction : From left to right, face to the equipment.

THE MAIN COMPONENTS:
No.NameQtyBrand1Cutting line dedicated control systems 1
Taiwan DELTA2Professional human machine interface3Programmable operation system4AC servo drive system 75AC servo motor 76Exchange servo motor connector 7TAIWAN SESAME7Punching and shear structure 4Ductile cast iron8Auxiliary pneumatic components 1Taiwan AIRTECH9Asynchronous motor 4ABB10Frequency changer 2TOSHIBA11Auxiliary relay 1Omron12Electric cabinet and control cabinet 1Omron, Schneider13Machine manufacture and install 1Canwin Automatic Equipment Ltd.